305 Intelligent Stencil Cleaning and Inspection Machine - Synergies Machinery（Shenzhen）Co.,Ltd.

Parameters

Cleaning operation interface

Detection operation interface

Integrated cleaning, drying and testing, no manual handling required;
Water-based cleaning process, no flash point or ignition point, safe and reliable;
Multiple water purification methods, including local ultrasonic waves, high-pressure water, atomized water, and compressed air combined with program control;
The industrial camera scans continuously to ensure the cleaning effect;
Solvent water and rinse water are recycled. The overall power consumption of the machine is less than 10KW;
It supports GERBER file import and template comparison, eliminating complex programming methods.

The stencil cleaning process is equipped with two cleaning heads, and the two heads perform cleaning simultaneously.
Constant temperature solvent rinsing removes chemical impurities on the surface of the stencil and in the opening area;
Local ultrasonic cleaning removes stubborn and solidified solder paste in the opening area;
Pure water rinsing removes residual solvents;
Compressed air blowing removes residual liquids and automatically dries the stencil.

Basic parameters

Item	Details
Applicable stencil	Compatible with various stencil specifications available on the market
Dimensions	1460(L) * 1160(W) * 1820(H)
Weight	550 KG
Stencil storage	Manually confirm the type of stencil, create your own template file
Detection principle	Template comparison, tension detection, and software discrimination
Industrial CCD camera	5 million or 10 million pixels selectable, industrial array camera, CCD sensor
Pixel size	13um, optional 5um
Autofocus	Suitable for different types of stencils, software can automatically focus
Water tank capacity	15.8 gallons
High-pressure cleaning head	2
Cleaning mode selection	Single cleaning, single detection, quick cleaning and fine cleaning are available
Cleaning speed	Controlled by computer
Oil-water separator	Compressed air oil-water separator, suggested to be replaced once a year
Filter element	0.005 mm food-grade PP filter cotton, suggested to be replaced once a week
Air source	0.6 Mpa
Voltage	AC120V

Local ultrasonic cleaning removes stubborn, hardened solder paste;
Constant temperature cleaning solution rinsing eliminates chemical residues;
Soft rubber scraper supports large-area, rapid cleaning;
Compressed air blowing quickly removes liquid residues;
Computer automatically generates reports for more intuitive viewing;
Automatic cleaning of defective stencils ensures the cleaning quality of each stencil before it goes online.

Program Information		Detection information		Test Item Information
				Testing items	Number of non-conforming items
Program Name	30501	Detection time	153	Small area	0
		Number of tests	3678	Large area	0
		Number of defects	0	X offset	0
		Yield	3678	Y offset	0
		Yield target value	100	X is smaller	0
		Detection time	20230110-161010	X is larger	0
		FOV Quantity	133	Y is smaller	0
		Number of openings	3678	Y is larger	0
Mark1 position	X: 419.131 Y: 164.733	Number barcode	0	Less pore	0
Mark2 position	X:150.974 Y:334.012	Equipment Number	35001	Porous	0
Minimum tension value	42.1	Maximum tension value	64.6	Tension difference	22.5
Minimum flatness	1.2	Maximum flatness	1.7	Flatness difference	0.5
Overall test results	qualified	Hole inspection results	qualified
Tension test results	qualified	Flatness test results	0

Program image information

The local ultrasonic process can accelerate the dissolution rate of solder paste during the cleaning process, ensuring the cleaning effect while shortening cleaning time effectively.
The rinsing and flushing function uses clean water flushing to remove every residual tin ball on the steel mesh surface.

Category	Item	Parameter
Testing specification	Detection purpose	Pre-cleaning and post-cleaning inspection
	Measurement project	Opening area, position, offset, size, foreign objects, burrs, blocked holes, few holes, multiple holes, steel mesh tension
	Measurement time	10 minutes, depending on the area of the opening
Detection performance	Measurement accuracy of opening area	Gage R&R < 5.0%
	Measurement accuracy of opening position	10um
	Transmission mechanism	Repeatability ±5um closed-loop motor
Optics	Camera	Industrial area array camera, 5 million / 10 million / 20 million pixels available
	Lens	Up to 50x, motor-driven for autonomous zooming
	Lighting	LED ring-shaped light source and strip-shaped light source
	Resolution	1, 3, 5um are available for selection
	FOV	5 x 5mm
Steel mesh	Mesh frame size	The maximum size is 736 x 736mm
Steel mesh	Detection range	500 x 500mm
Program method	Gerber file	Import the Gerber file independently
Program method	Brand	Industrial control computer
Computer	System	Windows 11 Pro 64-bit
	Power supply requirements	120V
	Gas source	0.4-0.6Mpa

Item	Parameter
Applicable steel mesh size	736(L) x 736(W) x 43mm(H) maximum size
Maximum volume of the solvent tank	6.6 gallons
Maximum volume of the rinsing water tank	15.8 gallons
Cleaning pressure	< 2kg/cm²
Cleaning method	Symmetrical complementary dual spray cleaning with local ultrasonic vibration cleaning, double air-cutting constant-temperature drying
Ultrasonic cleaning time	2 to 5 minutes
Rinsing time	1 to 3 minutes
Drying time	1 to 3 minutes
External gas source	0.45 - 0.7 Mpa
Power	7-8kw
Gas consumption	150-350 L/min
Exhaust port size	The maximum size is 220 x 220mm
Board entry method	Manual door, reserved for automatic connection of AGV material carts
Cleaning mode	Quick wash mode and fine wash mode are selectable

Quick cleaning. Customers only need to load the stencil for self-cleaning.
Nonconforming product intelligent discrimination function. The equipment can identify nonconforming products independently and testing; Automatic reflux rewash;
Strong compatibility, Compatible with all kinds of market stencil sizespecifications.
High degree of automation. Customers can put in once. No human intervention,Automatic continuous air drying equipment, check, reflux.
Easy to operate, industrial computer control, Simple software operation, No complex training required to operate.
High scalability, Can help customers realize cleaning.Whole process maintenance control.

Connected to AGVs automatically to achieve unmanned operation from the production line to the cleaning room.
Multiple stencils can be operated in parallel.
Cleaning, inspection and air drying all in one, uploading MES data automatically.
Low energy consumption, environmentally friendly water-based solvent, and highly cost-effective operation.

Main functions	Competitor A	Competitor B	Synergie
Clean	Clean	Rapid multiple cleaning and automatic detection	Rapid multiple cleaning, automatic detection and discrimination
Cleaning mode	Ultrasonic wave	Spray	High-pressure cleaning combined with hot air drying
Cleaning time	/	Seven minutes	7 minutes
Cleaning medium	Deionized water	Solvent	Solvent
Cleaning mode	PLC + touch screen	Mechanical button	Industrial control computer, Windows 10 software interface
Overall weight of the machine	500KG	400KG	550KG
Automatic inspection	Not available	Not available	Outline and surface integrity
Check mode	Single cleaning	Single cleaning	Template comparison, automatic discrimination
Disposal of defective products	No	No	Alarm prompt, local reflux and re-washing available
Energy consumption index	15KW	20KW	7.5KW
Average liquid consumption per cleaning	0.7 gallons	0.5 gallons	Each steel mesh is recycled, average consumption 0.08 gallons
Water consumption for rinsing	6.6 gallons	7.9 gallons	4 gallons