Al Intelligent Stencil Cleaner-308

The Synergie 308 Series Intelligent Stencil Inspection Machine combines state-of-the-art optical inspection technologywith advanced image recognition algorithms to deliver exceptional stencil quality assurance for SMT manufacturing. Featuring high-resolution maging and high-speed jet airflow cleaning, the system automatically identifies and removes contaminants from designated stencil areas. By ensuring clean, defect-free stencils, the 308 Series enhances printing quality, improves process reliability, and offers a highly cost-effective solution for modern SMT production lines

Parameters

Inspection interface

Cleaning interface

Main Features:

Simply load the stencil, and the system automatically performs inspection;
Advanced AI algorithms accurately identify non-conforming areas and potential defects;
Compatible with a wide range of stencil specifications available on the market;
Simply load the stencil into the machine;
The system automaticall performs drying, cleaning, and continuous inspection without manual intervention;
Industrial PC-based control with an intuitive software interface;
Easy to operate with minimal training required;
Designed for future expansion, enabling customers to achieve comprehensive process control for stencil inspection andmaintenance.

Testing methods and techniques:

Real-Time Defect Visualization：Defective areas are identified and displayed in realtime for quick verification;
Automatic Localized Cleaning：Automatically removes dust, solder paste residue,and contaminants from designated stencil areas;
Al-Powered Inspection: Supports fully automatic stencil inspection withoutrequiring Gerber data;
High-Precision Measurement: Granite base, fully cast gantry structure, and non-contact linear encoder ensure outstanding measurement accuracy;
Advanced Motion & Imaging System: Closed-loop positioning, full-area scanning, and high-resolution industrial cameras deliver preciseand reliable inspection results;
High-Speed Programming：Proprietary Gerber analysis technology enables faster.

Inspection parameters

Category	Item	Details
Testing specifications	Detection purpose	Inspection before and after cleaning
	Measurement project	Opening area, position, offset, size, foreign objects, burrs, blocked holes, few holes, multiple holes, steel mesh tension
	Measurement time	10 minutes, depending on the area of the opening
Detection performance	Measurement accuracy of the opening area	Gage R&R < 5.0%
	Measurement accuracy of the opening position	10um
	Transmission mechanism	Repeatability +/-5um closed-loop motor
Optics	Camera	Industrial area array camera, 5 million pixels
	Lens	Up to 50x, motor-driven for autonomous zooming
	Lighting	LED annular light source
	Resolution	13u
	FOV	5 x 5mm
Steel mesh	Mesh frame size	The maximum size is 736x736mm
Steel mesh	Detection range	500x550mm
Program method	Gerber file	Import the Gerber file independently
Computer	Brand	Industrial control computer
Computer	System	Windows10 Pro 64-bit
Others	Power supply requirements	120V
Others	Gas source	0.4-0.6Mpa