211 Intelligent Nozzle Cleaning and Inspection Machine - Synergies Machinery（Shenzhen）Co.,Ltd.

Parameters

Support 'magazine' loading, automatic pick and place, no manual intervention needed

Key Features

Intelligent Station Management: Supports 30 nozzle stations for fully automatic,unattended operation.
Wide Compatibility: Compatible with mainstream SMT nozzles from Fuji Panasonic, ASM and more.
High-Speed Cleaning: Cleans up to 24 nozzles in as little as 4 minutes.
Eco-Friendly Cleaning：Water-based cleaning with no special chemicals required.
Intelligent Nazzle Sorting: Automatically identifies, sorts, and classifiesdifferent nozzle types.
Easy Operation: Industrial PC control with an intuitive software interface.
Defective Nozzle DetectionAutomatically detects and separates defectivenozzles
Scalable Automation: Integrated storage, cleaning, sarting, and lifecycle management.
High scalability: It can help customers to realize the storage of nozzle, distribute, clean, with full-time time management.

High speed cleaning

Intelligent justification

QR code tracing

Vacuum inspection and template comparison

Main characteristics

Independent Cleaning, Inspection & Drying：Cleaning, inspection and drying functions operate independently or as an integrated process.
Intelligent Cleaning Control：The deaning process is fully programmable and automatically re-cleans non-coniorming nozzles when required.
Multiple Operating Modes：Supports Quick Clean, Deep Clean, Single Inspection, and other customizable operating modes.
Easy Nozzle Changeover: Stores up to 3,000 nozzles for high-volume automated operation.
Large-Capacity Storage: Stores up to 3,000 nozzles for high-volume automated operation.
Fully Automatic Handling: Automatic nozzle handling. inspection, sorting and defective nozzle identification.

Multi-brand compatibility

24 hours non-stop refueling

Intelligent recognition

Automatic storage

Mass storage

Automatic cleaning and drying

Intelligent storage

MES traceability and control

Detailed Specifications

	Competitor A	Competitor B	Synergie
Main functions
Main characteristics	Clean	Clean	Quick cleaning,Automatic detection and discrimination,Scan the code to trace one
Cleaning mode	High pressure water	Spray	High pressure cleaning combined with atomizing spray
Cleaning frequency	/	/	24
Cleaning time	10minutes	8minutes	24 sticks in 300 seconds（According to the degree of Nozzle dirtiness ）
Washable nozzle type	Fuji,Panasonic,ASM	Fuji,Panasonic,ASM	Fuji,Panasonic,ASM,Yamaha And all kindsof suction nozzle
Cleaning medium	DI water	DI water	DI water
Control mode	PLC+Touch screen	PLC+Touch screen	Industrial computer,WIN11 Software interface
Machine weight	200KG	200KG	209 series:60KG;211 series:380KG
Automatic identification indicators
Whether theautomatic.check function is available	Not avaiAlable	Not available	209,211series,Can detect inside and outside profile,surface integrity,vacuum value
Check mode	Single cleaning	Single cleaning	209,211series,Template comparison,automatic discrimination
Code scanning function	Not available	Not available	209,211 series, automatic scanning
MES Connection function	Not available	Not available	209,211series, Two modes of data activeup-throwingand customer fetching connection
Automatic inspection and identification of nozzles	Not available	Not available	Intelligent identification function for unqualified products:the device can automatically identify unqualified nozzles and place them in the designated area
Automation related
Suction nozzle taking and placing mode	Manual fetch and release	Manual fetch and release	211 series: The machine can realize independent grab and release from the nozzle box
Automatic storage quantity of suction nozzle	NA	NA	211 series: The machine can achieve up to 3000
Automatic storage of nozzle types	NA	NA	211 series:The machine can realize up to 20 kinds

Synergie's stability and reliability test

The same nozzle was take multiple image shots continuously to verify the clarity of the camera's shooting repeatedly. The results of images and operation as follows:
The conclusion is:
The repeatability is 100%.

Stability analysis of vacuum detection

Three common nozzles were selected and the flow detection was repeated 25 times. The results obtained are as follows:
Standard vacuum value of 230 :-80.5--83 KPa
Standard vacuum value of 235 :-78 t--82.5 KPa
The conclusion is:
The CPK value >1.33